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Ashok Industry
Ashok Industry


Metal Pretreatment Chemicals

We are a leading manufacturer and exporter of a wide range of Metal Pretreatment Chemicals that find application for various purposes. Quality tested on various parameters, we assure our clients completely flawless products. Extremely effective, our range can be availed in standard as well as customized dimensions as per the requirement of our clients. Our complete range can be availed at market leading prices.

Room Temperature Zinc Phosphating Chemical

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Room Temperature Zinc Phosphating Chemical
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The ASFOCOAT-K process operated at room temperature produces a fine grain smooth and continuous Zinc Phosphate conversion coating for pre-paint treatment of steel. Applied by dip, it protects the base metal against corrosion and bonds supplementary coatings firmly to the surface.  The chemically converted phosphate coating provides an excellent foundation for the lasting adhesion of paint.

Process:

Sr. No Stage Chemical Concentration Temperature Time (minutes) Tank
1 Degrease ASFOCLEAN-B 5 - 10% (w/v) R.T. - 70?C 10/20/10 *M.S./Plastic
2 Rinse WATER - R.T. 1 M.S./Plastic
3 Derust SCALGUN / RUST SOLVENT 15% - 25% (v/v) R.T. 10/30/10 Plastic or FRP lined M.S.
4 Rinse WATER - R.T. 1 M.S./Plastic
5 Activate ASHPREP (Optional) 0.5% (w/v) R.T. 1 M.S./Plastic
6 Phosphate + Additive ASFOCOAT-K + ACCELERATOR 4% - 6% (v/v) 0.2%-0.3% (w/v) R.T. 15 - 30
7 Rinse WATER - R.T. 1
8 Passivate ASFOFIX-A 0.025% (v/v) R.T. - 70?C 1 *M.S./Plastic
9 Dry-off immediately with help of hot air blower or compressed air under a fan.

Notes :

  • While preparing any bath, always add chemical to water
  • While preparing phosphating bath, first add the required amount of chemical to water and then add ACCELERATOR as  stated below
  • ACCELERATOR should always be dissolved separately in a small quantity of water and this solution is then sprinkled uniformly in the Phosphating bath
  • False bottom should be provided in each tank to avoid parts from touching the bottom and to maintain bath free from sludge interference
  • Phosphating bath should be decanted periodically to remove sludge settled at the bottom of the tank
  • Manual swabbing with the degreasing solution is advisable for heavy oily contamination
  • The quality and uniformity of the phosphate coating is directly dependent on the pre-treatment prior to phosphating. It is essential that the parts are absolutely free of oil, rust, dust,scales and other contaminants before immersing in the phosphating bath
  • pH of passivating bath should be maintained between 3 & 5. Passivating bath should be discarded periodically and made fresh
  • Additions to all chemical tanks should be made daily and regularly to obtain consistently uniform results.All rinse water baths should be made fresh at least twice a week
  • Activation with ASHPREP at 0.5% produces a compact dense zinc phosphate coating


Additional Information:

  • Item Code: ASFOCOAT-K
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Hot Zinc Phosphating Chemical

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ASFOCOAT-ZX process is operated at higher temperature by dipping method to produce a smooth and continuous fine grain Zinc Phosphate conversion coating. This coating improves adhesion between paints and steel and also protects steel from under-paint corrosion thus enhancing life and durability of paints.

Uses:

ASFOCOAT-ZX process is used on all steel surfaces which are to be painted or powder coated. It is also used on ground and machined components etc. to produce medium to heavy weight zinc phosphate coating which is then sealed with rust preventive such as ASFOSIL DW-56. This process is ideally suited to produce dark grey to black phosphate coating on nut bolts and fasteners.

Process:


Sr. No Stage Chemical Concentration Temperature Time (minutes)
1 Degrease STRIPPER-HD 5% - 10% (w/v) 95°C 10/15/10
2 Rinse WATER - R.T. 1
3 Derust SCALGUN or RUST SOLVENT 33%-50% (v/v) R.T. 5 - 20
4 Rinse WATER - R.T. 1
5 Phosphate ASFOCOAT-ZX A : 8% (v/v) } B : 6% (v/v) } C : 4% (v/v) } 90° - 95°C 75° - 85°C 4 - 8 10-15
6 Rinse WATER - R.T. 1
7 Passivate ASFOFIX –A 0.025%-0.05% (v/v) 70ºC 1
8 Dry-off with help of hot air blower or compressed air or in oven.

Notes :

  • Tanks for Stage 1, 5 & 7 -  M.S. Tank with S.S. heaters Stage  3 & 4 -  Plastic Tanks or PVC/FRP lines M.S. Tank  Stage  2  & 6    -  M.S. or Plastic Tank
  • Heating in tanks 1, 5 & 7 should only be done from the sides of the tank and not from the bottom
  • Heavily contaminated sheets and parts must be dipped/swabbed with kerosene or degreasing bath solution before dipping in the degreasing bath
  • In most continuous processes it is necessary to have a hot spray knock-off with ASFOCLEAN-SP prior to degreasing or have two dip degreasing stages using STRIPPER-HD

Sealing:

Phosphated parts which are not to be painted should be dipped in ASFOSIL-DW56 for long term protection against corrosion.

Safety Precautions:


  • PVC/Rubber  gloves, aprons and eyeshields should be worn while handling  chemicals
  • Splashes or splatters on eyes or skin should be washed off with plenty  of fresh  water

Packing: 
7 Kgs, 15 Kgs & 45 Kgs. Polythene Carboys. 


Additional Information:

  • Item Code: ASFOCOAT-ZX
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3 In 1 Chemical

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Asfocoat-drp is a liquid chemical product used for surface preparation of metals before painting. The objective of treating metals with asfocoat-drp, before painting is to prolong the life of paints by offering it a “compatible” surface to which it will be locked. Asfocoat-drp removes oils, rust, soils, etc. And forms a phosphate coating integral with metal surface.

 

Pretreating metals with asfocoat-drp offers the following advantages :-

 

  1. Prevents under paint corrosion

  2. Prevents spreading of rust from a damaged area to sound area adjoining it

  3. Increases paint adhesion with metal substrate

  4. Prevents paints from peeling or flaking off

  5. Enhances durability and life of paints

 

Aasfocoat-drp can be easily applied by swab, brush or dip after dilution with water at room temperature. After 5-10 minutes, the surface is simply wiped dry with a cloth. The surface is now ready to accept any type of paints or primers. asfocoat-drp can be applied on any ferrous metals. Few applications are on steel furniture such as chairs, tables, cupboards, cabinets, safes, lighting patties, luminaries, printers, copiers, duplicators, computer systems, typewriters boilers, heat exchangers, coolers, air conditioners, slotted angles and various other equipment machineries and fabrications, that are to be painted/or powder coated.

 

Asfocoat-drp is available in 3 standard packings of 6, 12 & 40 kgs. Asfocoat-drp is manufactured by ashok industry since 1960 and is an ISO 9001 certified company.



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  • Item Code: ASFOCOAT-DRP
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Rust Romover

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ASFOCOAT-31 removes oil, removes rust and conditions the surface favorable to the adhesion of paint. It does all these three functions simultaneously. It can be used very effectively on all metals, non-metals, alloys, castings, polymers, plastics, rubber parts, polyester screens nylons, including various components, parts and assemblies of the Textile, Engineering and Automobile Industry. It is a versatile general purpose cleaner. It is very safe to use on all metals& Non-metals.

 

  1. For Oil Removal: ASFOCOAT-31 has solvents, emulsifiers and detergent properties extremely effective for removing all kinds of oil, fluxes, greases, carbon smuts, rust preventives, dirt, dust & soils

  2. For Rust/Oxide Removal: ASFOCOAT-31 easily removes mild rust as it contains acidic ingredients and special accelerators. It also removes oxidation /oxidized scales of non ferrous metals

  3. Base for Paint: ASFOCOAT-31 produces an extremely fine phosphate coat which acts as an excellent base for the adhesion of paint. ASFOCOAT-31 thus saves five to six separate operations that would otherwise be necessary for preparing the metal surface prior to painting. It can be used on all ferrous components, M.S. sheets and castings

  4. In a one step operation it also effectively cleans and conditions aluminium surfaces for painting

  5. It is also widely used for cleaning of all metals & non- metals


Method Of Application:

 

  1. By Hand: ASFOCOAT-31 is ideally applied by swabbing or by brushing. The concentration to be used would depend on the extent of the soils to be removed. The solution is swabbed & allowed to stay for 3 to 5 minutes after which it is cleaned with saw dust or a dry cloth, before the surface dries.

  2. ASFOCOAT-31 may be used directly or diluted upto 10 times with water depending on the type of metals and amount of contamination.
  3. By Dipping: For small to moderate sized parts it may be used by immersion in a tank made of SS 316 or in a MS tank lined with PVC, PP, FRP or in a Plastic tank. The parts should then be rinsed and dried by hot air or wiped dry immediately. Following process parameters may be followed depending on metal and soil contamination.


Safety Precautions:

 

  1. Persons handling ASFOCOAT-31 should wear PVC/Rubber gloves

  2. If it falls on eyes or skin it should be washed off with plenty of fresh water


Packings: 5 Kgs., 10 Kgs. & 35 Kgs.



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  • Item Code: ASFOCOAT-31
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Yellow Chromate Coating

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Yellow Chromate Coating For Aluminium

Ashok Industry an ISO 9001 Certified Company manufactures various Metal pre-treatment Chemicals since 1960 and offers a simple 4-stage chemical process for pre-treating Aluminium Surfaces prior to powder coating or liquid painting.


  1. Stage 1 involves cleaning with 2% - 5% solution of SCALGUN-A with water at room temperature for 3 – 5 minutes
  2. Stage 2 – Water Rinsing
  3. Stage 3 involves Chromatising with 1 - 3% solution of ASHCROM-G70 with water at room temperature for 3 – 5 minutes
  4. Stage 4 – Water Rinsing and Air Drying

 

Following the above simple process gives excellent paint bonding/adhesion of powder coats to the base surface. It also gives excellent corrosion protection.



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  • Item Code: ASHCROM-G-70
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Green Chromate Coating

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Green Chromate Coating For Aluminium
ASHCROM-EL -
a chemical product manufactured by Ashok Industry is used for getting chromate conversion coatings on Aluminium.

 

Depending on Aluminium composition and process the colour obtained varies from iridescent to olive green. ASHCROM-EL has the ability to cover up scratches and other blemishes while giving a decorative finish at the same time.

 

ASHCROM-EL is widely used on Aluminium components used in the electronic industry as it serves as a final finish with good anti-corrosion and non-conductive properties. It is also used before painting or powder coating to enhance paint bonding and corrosion-resistance.

 

ASHCROM-EL is supplied in concentrated form which is to be diluted with water for actual use. The process is simple and economical. It is available in standard packings of 6 and 35 kgs.

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Phosphating Cum Degreasing Chemicals

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Phosphating Cum Degreasing Chemicals
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Asfocoat-RP is a unique chemical product used for producing a phosphate coating on iron and steel parts having oily surfaces. No separate degreasing is required. The phosphate coating produced provides an excellent base for paints and powder coatings. ASFOCOAT-RP process is very simple, most economical and easy to operate and maintain.

Uses :
Asfocoat-RP can be used on all fresh iron and steel parts having light to medium oil contamination. For rusted or heavily greased parts, prior cleaning in SCALGUN-B is necessary. It is also suited for iron and steel parts which are to be bonded with rubber.

Preparation of bath solution :
Prepare a 10-15% (v/v) solution of Asfocoat-RP with water in a plastic tank, add 1% ASHPLUS-101 (Additive) and mix well. This solution is ready for use now.

Application:
For non-rusty panels/components:

By wiping:
Using a cloth, wipe this bath solution liberally on sheet metal parts or components, wiping every part thoroughly well. For superior coating, an immediate second wiping application will give excellent results. Leave the panels in a vertical position to dry. No rinsing with water or wiping with cloth are necessary.

By dipping:
Dip parts for 10-20 minutes in the above bath solution and before removing them, wipe them thoroughly well with the same solution. Then allow the parts to dry in air.

By spray:
Spray the above bath solution on parts at a spray pressure of 5-10 kg/cm² for about 1-2 minutes. Then allow the parts to dry in air

For rusted & heavily contaminated panels/parts:
Heavy contamination or light to medium rust should be first removed by dipping them in a 15-25% solution of SCALGUN-B in a plastic tank. Then rinse them in water and do any of the above application for Non-Rusty panels/components.

Note:

If coating colour/shade reduces add about 0.1% ASHPLUS-101 periodically. Also maintain bath concentration.
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Spray Cleaning Cum Iron Phosphating Chemical

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Asfocoat-160 alongwith Asfoclean-140 additive is widely used for pre-treatment of M.S. Drums and Barrels for cleaning cum phosphating by spray process prior to painting. Iron phosphating chemical. Its cleaning cum spray phosphating.

 

Surfaces treated with Asfocoat-160 gives good bonding to paints and also prevents under paint corrosion. Further spreading of rust is restricted to damaged portion only.

 

Ashok Industry manufactures a wide range of metal pre-treatment chemicals since 1960 and is an ISO 9001-2008 Certified Company



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  • Item Code: Asfocoat-160
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ALPOL -1

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ALPOL-2

(Chemical Polishing Fluid for Aluminum)

Above product is in liquid form and highly acidic in nature. It produces excellent shining and polishing effect on Aluminum and its alloys except for alloys containing silicon.

APPLICATION :

It is to be used directly in a lead lined equipment or stainless steel 316 quality tank and heated at about 160 to 180°F. Then clean aluminum parts are dipped for 1 to 5 minutes depending upon the finish required. The small parts are preferably loaded first in a perforated basket made of stainless steel or S.S. Wire netting tray with a hook attached to it. This basket is directly dipped in hot ALPOL-2 liquid, for the required time. The parts are washed with cold water and then with hot water. They are then immediately dried.

PRECAUTIONS :

1.      Use hand gloves while preparing and using the ALPOL-2 solution.

2.      Use ALPOL-2 very carefully avoiding splashing on the skin. If the solution is splashed on skin, wash with plenty of water, and consult Physician for further treatment.

3.      Provide for lip exhaust to the tank.

PACKINGS:  8 Kgs,  16 Kgs  &  50 Kgs.  Polythene Containers.

NON-WARRANTY:- The information  in this Bulletin is  based on  our  experience and test which we  believe

to be reliable, but offer no guarantee & cannot accept responsibility for operations not under our direct control.

 

"FOR ANY COMPLAINTS CALL on: 91-22-26232133 WITH DETAILS OF BATCH NO."

 

 

 

 

 

 

 

 



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  • Item Code: ALPOL-1
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Iron Phosphating Chemicals

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ASFOCOAT-160

(Spray Cleaning-cum-Phosphating Process)

 

DESCRIPTION:  

 

Our ASFOCOAT-160 alongwith ASFOCLEAN-140 used together gives excellent cleaning as well      as an extremely fine complex phosphate coating ideally suited for ferrous sheet metals prior to painting.  The phosphate coating obtained is in the range of 30-50 mg/sq.ft. which gives very good adhesion of paints.  This spray process is most suitable for large  size  metallic  sheets, rolls  or  files, bus bodies, assemblies of vehicle bodies, drums and barrels, and or parts which are inconvenient to handle  and process under dip system.  This process is also suitable for internal lacquering of drums and barrels.

 

APPLICATION :

 

Depending on the surface contamination the following process parameters may be followed. Exact parameters should be set after conducting initial trials.

 

Process

Chemical

Concentration

Time

(seconds)

Temperature

Pressure

 

Cleaning-cum-

Phosphating

 

 

ASFOCOAT-160

+

ASFOCLEAN-140

 

2.0%-5.0% (v/v)

 

0.1%-0.5% (v/v)

 

 

 

30-90

 

 

R.T -  60°C

 

 

1.0-3.0 Kg/cm²

 Rinsing

 

 

Water

 

-

 

30-60

 

R.T.

 

1.0-3.0 Kg/cm²

 Passivation

 

 

ASFOFIX-A

 

0.025-0.05% (v/v)

 

30-60

 

R.T  -  60°C

 

1.0-3.0 Kg/cm²

 Drying should be done immediately by hot air blower or in an oven at 60°C - 80°C.

 

NOTES ON APPLICATION

2.      In the spray degreasing chambers, nylon brushes should be incorporated if possible for swabbing.

3.      Rusty parts should be derusted separately by dipping in 25% solution of RUST SOLVENT-678 prior to taking such parts on this line. After derusting water rinsing should be done prior to cleaning-cum-phosphating.

4.      Phosphating bath should be made fresh every 1 - 2 weeks depending on work load.  

5.      Passivation bath should be made fresh every 2 - 3 days.

6.      Water rinsing tank as in step 2 could be eliminated if necessary due to space constraint, in which case the passivation bath should be fresh every d



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  • Item Code: ASFOCOAT-160
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Jet Black Zinc Phosphating

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Asfocoat-ecs

(Dark coloured zinc phosphate coating)

Introduction:

Asfocoat-ecs produces a dark grey to black coloured compact zinc phosphate coating. The colour of the coating produced will vary from dark grey to black depending on composition of m. S. Material.

Asfocoat-ecs process is to be operated above 80°c. Parts which are processed with asfocoat-ecs can be either painted or oiled or one side can be painted and the other side can be applied with a suitable rust preventive oil.

Uses :

Asfocoat-ecs is most suitable for various parts and components which need to have a deep black finish when oiled. It is ideal for components such as nuts, bolts, springs, gears, automotive components, textile machinery components, chains, sprockets, couplings etc. Where a dark grey to black zinc phosphate coating is desired alongwith superior rust protective properties.



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  • Item Code: ASFOCOAT-ECS
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Manganese Phosphating Chemical

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Manganese Phosphating Chemical
  • Manganese Phosphating Chemical
  • Manganese Phosphating Chemical
Approx. Rs 100 / Kilogram
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Product Details:
Minimum Order Quantity7 Kilogram
BrandASHOK INDUSTRY
ColorCOLOURLESS
Grade StandardTechnical Grade
Packaging Size40
Packaging TypeCAN
Physical StateLiquid

Phosphate treatment of metals or Phosphating, as it is commonly termed in the metal finishing industry has been acclaimed as one of the most useful and effective method for the protection of iron and steel surfaces from atmospheric corrosion. It is manganese phosphating chemicals. Apart from its anti-rust character, the coating provides an ideal base for an organic finish and as an aid to lubrication. It also prevents wear in sliding or frictional parts. The coating provides myriads of oil reservoirs effective in reducing friction.

Performance:

ASFOCOAT-MN is of Manganese Phosphate type and mainly used for producing corrosion resistant phosphate coating as well as lubricating and wear resistant surface under a dip type system. It produces dark grey coatings of the order of .002 mm for light coatings and .005 mm or more for heavy coatings weighing from 800 mgs per sq.ft. of surface area, to higher than 2,000 mgs per sq.ft. as per desired specifications to meet class A1 coating under I.S. 3618.

Application:

Piston Rings, Rocker Arms, Gears, Valves, Tappets, Cylinder Lines, Camshafts, Nuts & Bolts, Small Arms and Defence Equipments and other machinery spare parts are frequently phosphated to increase life, by reducing Wear and Friction.

Process:

Sr.NoStageChemicalConcentrationTemperatureTime (minutes)
1DegreaseASFOCLEAN-AD1010% (v/v)60ºC - 95ºC10/15/10
2RinseWATER-R.T.1
3PhosphateASFOCOAT-MNA : 8% (v/v) B : 5% (v/v) C : 3% (v/v)95ºC* 10–20
4RinseWATER-R.T.1
5RinseWATER-60ºC - 80ºC1
6Dry-off by blowing air or compressed air on in an oven.
7SealingASFOSIL-DW56R.T.2

Notes :

  1. Tanks for Stage 1, 3 & 5 : M.S. Tank with S.S. heaters. Stage 2, 4 & 7 : M.S. or Plastic Tank
  2. Heating in tanks 1,3, 5 should only be done from the sides of the tank and not from the bottom
  3. False bottom should be provided in each tank to avoid parts from touching the bottom and to maintain bath free from sludge interference
  4. Heavily contaminated sheets and parts must be dipped/swabbed with kerosene or degreasing bath solution before dipping in the degreasing bath
  5. To make initial bath, the tanks should be half filled with water and then the required chemical added. Extra water as required should then be added to achieve the working level
  6. Aging of the phosphating bath should be done initially by adding steel wool at 1 gm/litre of bath to build iron content in bath
  7. Phosphating bath should be decanted periodically to remove sludge settled at the bottom of the tank
  8. The quality and uniformity of the Phosphate coating is directly dependent on the pre-treatment prior to phosphating. It is essential that the parts are absolutely free of oil, rust, dust, scales and other contaminants before immersing in the phosphating bath
  9. Skum & oil floating on any of the tanks should be removed immediately
  10. Additions to all chemical tanks should be made daily and regularly to obtain consistently uniform results
  11. All rinse water baths should be made fresh at least twice a week


Additional Information:

  • Item Code: ASFOCOAT-MN
  • Port of Dispatch: MUMBAI
  • Production Capacity: 1 TON
  • Delivery Time: 7-8 DAYS
  • Packaging Details: CAN OF 5,45
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Derusting Cum Pretreatment Chemical

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Product Details:

Minimum Order Quantity45 Kilogram
ApplicationIndustrial Use
Brandashok industry
Pack Size45
Packaging Typecan

RUST SOLVENT-BX

 

RUST SOLVENT-BX is a rust remover-cum-pretreatment chemical product based on Phosphoric Acid composition which can be applied suitably by dipping method or by wiping to ferrous metals as well as aluminium in preparation for painting.

 

RUST SOLVENT-BX removes oils, rust, etches the surface to produce a fine iron phosphate coating.

 

APPLICATIONS :

 

BY DIP: Prepare the solution by diluting 1 part RUST SOLVENT-BX with 2 to 3 parts water and immerse the parts 30-60°C for 5-20 minutes in case of ferrous metals. Whereas for aluminium, dip the components for few minutes at 30-40°C. After removing from this bath, the aluminium parts are rinsed with cold water and then hot water. M.S. parts which are small or intricate in nature, also can be washed with hot water and then passivated.

 

Equipments required are mild steel tank lined with Rubber/PVC/FRP. Heating should be arranged by electric immersion heaters

 

WIPE METHOD: Prepare the solution by diluting 1 part RUST SOLVENT-BX with 2-6 parts water, and apply this solution on rusty steel surfaces by steel-wool or by brush. Allow to react with the surface for few minutes and then wipe the surface dry with a clean cloth or saw dust before the solution dries.

 

PASSIVATING: Cleaned parts or components are either sprayed with hot solution of 0.1% (1 gm/lit) ASFOFIX-A for half minute ( Passivation is carried out only on parts which are rinsed with water)

 

Then the surface is dried by blowing hot air or in oven before application of primer or paint.

 

PRECAUTIONS :

 

Use rubber gloves on hand while working with the above solutions. Care should be taken to avoid splashing of the liquid on Clothes, eyes etc. Also material should be stored away from flame. Also cover the tanks containing the solution of RUST SOLVENT-BX with lids.

 



Additional Information:

  • Item Code: RUSTSOLVENT-BX

Approx. Rs 125 / Kilogram

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