We are one of the prominent names in the industry for manufacturing and exporting Heat Treatment Scale Removers to the customers. Under the expertise of our qualified professionals, these products are processed in graded machines, which helps in staying in line with the industry set standards. Further, all these products are tested on various parameters by our quality analysts and only selected products from the lot are dispatched to the customers.
CHEMIKLIN-10 is an aqueous inhibited acidic mixture, soluble in varying proportions with water. It is a very effective degreaser for iron & steel surfaces at low temperature. It has very good penetrating power to disintegrate and dissolve, machine oils, light greases, lubricants as well as light rust, either by dipping process or by swabbing.
Although CHEMIKLIN-10 is an excellent remover of grease, oil and light rust, usually heavy soil contamination should be removed first either in kerosene or by manually wiping off with a cloth soaked in CHEMIKLIN-10 solution. Similarly surfaces having extremely heavy rust formation should be removed mechanically or by means of wire brush during dipping method.
The following parameters should be followed depending on soil contamination, cycle time, etc. Actual parameters should be set after conducting initial trials.
5% - 15% v/v
R.T. - 45°C
v/v = volume by volume; R.T. = Room Temperature (20°C+)
Please note that time temperature and concentration are interdependent on each other, thus set the parameters accordingly.
Plastic or FRP lined M.S. tanks/containers should be used. Where heating of the bath is required then Teflon coated electric immersion heater should be used or external heating can be employed, but care should be taken that temperature does not exceed 45°C.
Concentration:- For heavy contamination : 50% v/v with water
For medium contamination : 20% - 30% v/v with water
For light contamination : 10% - 20% v/v with water
Prepare above solution of CHEMIKLIN-10 in a Plastic Container or FRP lined MS tank, then dip brush or cloth in this solution and apply on the contaminated surface and leave solution for 2 to 5 minutes till surface is completely clean then wipe clean with cloth soaked in water. For removal of heavy soils, scrubbing or wire brushing is advisable. This will speed up soil removal. This process can also be adopted before dipping process in cases of heavily soiled surfaces to extend life and strength of bath solution of dipping tank.
|5% to 10% (50 to 100 ml/litre)||Room Temp. To 50?C||5-20 minutes|
|3% to 20% (30 to 100 ml/litre)||Room temp. to 60?C||2-20 minutes|
Asfoclean -390 is a special deburring compound specially suited for all kinds of steels and hardened steels. It is not recommended for non-ferrous metals. When used in vibrators, agitators, tumblers etc. it will remove all kind of scales, rust, burr and other loose deposits producing a very clean and smooth even surface. Deburring cleaning chemicals , deburring finishing chemicals
For cleaning, deburring, derusting and descaling of all kind of steel components when used in any agitated equipments along with a suitable media.
Add 5-10% of ASFOCLEAN-390 based on the water added to the tank of the vibrator/tumbler etc
Run the equipment for a time predetermined based on experience/trials depending on the type of operation. Regular addition of chemical may have to be made for longer operation cycle
Rinse tumble the components with fresh water
ASFOCLEAN-390 should have always with PVC/Rubber gloves. Use of apron is recommended
PACKING : 10 Kgs, 50 Kgs.
RUST SOLVENT is an aqueous inhibited acidic mixture, soluble in varying proportions with water. It is a very effective deruster for iron & steel surfaces at room temperature. It has very good penetrating power to disintegrate and dissolve, rust or scales; either by dipping process or by swabbing. It can be used very effectively in ultrasonic equipments, tumblers, agitators for cleaning and /or derusting.
Although RUST SOLVENT is an excellent remover of rust, surfaces having extremely heavy scales or rust formation should be removed mechanically or by means of wire brush during dipping method.
I) Diiping Method:
For heavy contamination mix 1 part RUST SOLVENT with 1 part water by volume
For medium contamination - 1 part RUST SOLVENT with 2 parts water by volume
For light contamination - 1 part RUST SOLVENT with 3 - 5 parts water by volume
Prepare solution of RUST SOLVENT with water by volume as per above concentration in a Plastic tank/container. Simply dip the contaminated parts in the solution for 10 – 30 minutes at room temperature till the parts are completely clean. After dipping in RUST SOLVENT the parts should be rinsed with water and can be processed further for phosphating or they should be passivated in 0.05 % solution of ASFOFIX-A with water at 60 - 70 °C for 1 – 2 minutes and then air dried immediately by compressed air.
Use Rubber/PVC gloves while handling with this solution
Packing : 6 Kgs, 12 Kgs & 40 Kgs.
A 10% - 25% solution of SCALGUN-SIL with water can be prepared in a plastic container and stainless steel parts to be treated are simply immersed in this solution for a few minutes to give the surface a uniform etched finish and a clean surface.
SCALGUN-SIL is available in two standard Packing of 6 kgs & 35 kgs.
Ashok Industry manufactures a wide range of cleaning, pickling, descaling and derusting chemicals since 1960 and is an ISO 9001-2008 Certified Company.
RUST SOLVENT-BX is a rust remover-cum-pretreatment chemical product based on Phosphoric Acid composition which can be applied suitably by dipping method or by wiping to ferrous metals as well as aluminium in preparation for painting.
RUST SOLVENT-BX removes oils, rust, etches the surface to produce a fine iron phosphate coating.
BY DIP: Prepare the solution by diluting 1 part RUST SOLVENT-BX with 2 to 3 parts water and immerse the parts 30-60°C for 5-20 minutes in case of ferrous metals. Whereas for aluminium, dip the components for few minutes at 30-40°C. After removing from this bath, the aluminium parts are rinsed with cold water and then hot water. M.S. parts which are small or intricate in nature, also can be washed with hot water and then passivated.
Equipments required are mild steel tank lined with Rubber/PVC/FRP. Heating should be arranged by electric immersion heaters
WIPE METHOD: Prepare the solution by diluting 1 part RUST SOLVENT-BX with 2-6 parts water, and apply this solution on rusty steel surfaces by steel-wool or by brush. Allow to react with the surface for few minutes and then wipe the surface dry with a clean cloth or saw dust before the solution dries.
PASSIVATING: Cleaned parts or components are either sprayed with hot solution of 0.1% (1 gm/lit) ASFOFIX-A for half minute ( Passivation is carried out only on parts which are rinsed with water)
Then the surface is dried by blowing hot air or in oven before application of primer or paint.
Use rubber gloves on hand while working with the above solutions. Care should be taken to avoid splashing of the liquid on Clothes, eyes etc. Also material should be stored away from flame. Also cover the tanks containing the solution of RUST SOLVENT-BX with lids.